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Material Spotlight: Cast Aluminum

Material Spotlight: Cast Aluminum

Posted by Fortunoff Backyard Store

Durable. Heavyweight. Low Maintenance.

When shopping for outdoor furniture, cast aluminum is a material that seamlessly combines elegance with durability. It looks great in every outdoor space and often comes with warranties that last seven to twenty years. Plus, unlike other material options, Fortunoff Backyard Store's cast aluminum deck furniture has the most style and cushion options of any other material, but that's not the only thing that sets cast patio furniture apart from wicker, teak, and even polymer. There's more to this best-selling material's story, beginning with cast aluminum's history.

History of Cast Aluminum Outdoor Furniture:

The history of cast aluminum patio furniture is a tale of innovation and craftsmanship. Cast aluminum, a lightweight and corrosion-resistant metal, gained prominence in the mid-20th century as designers and manufacturers sought alternatives to traditional materials like wrought iron. Aluminum's malleability and outdoor hardiness inspired artisans to experiment with using it in furniture construction, which is how we have ornately-styled collections such as Cadiz, Tivoli, and Melrose with their floral details and sandcasted designs.

Why Cast Aluminum is a Great Material for Patio Furniture:

Cast aluminum is a favorite choice for outdoor furniture due to its distinct qualities. One of its primary advantages is its lightweight nature, making it easy to move and arrange in various outdoor settings. Despite its lightness, cast aluminum boasts remarkable strength and durability, ensuring that your furniture can withstand the rigors of outdoor exposure. Additionally, cast aluminum is highly resistant to corrosion, making it an ideal material for environments with varying weather conditions.

Aluminum tabletop

Cast aluminum tabletop and chair

The Difference Between Extruded Aluminum and Cast Aluminum:

It's crucial to distinguish between extruded aluminum and cast aluminum when considering outdoor furniture options. While both are aluminum alloys, they undergo different manufacturing processes that result in unique characteristics. Extruded aluminum is shaped by forcing it through a die to create uniform profiles, often with a tubular or slatted design. On the other hand, cast aluminum is formed by pouring molten aluminum into molds, allowing for more intricate and detailed designs. The casting process gives cast aluminum furniture a solid feel, setting it apart in terms of aesthetics and craftsmanship.

How Cast Aluminum Furniture is Made:

The process of crafting cast aluminum furniture is a meticulous and intricate art that combines traditional craftsmanship with modern technology. The journey begins with the creation of detailed molds, which serve as the blueprints for the final pieces. Molten aluminum is then poured into these molds, capturing every nuance of the design. Once cooled and solidified, the cast aluminum pieces undergo finishing processes such as polishing, painting, or powder coating to enhance their appearance and protect against the elements. The result is a piece of furniture that seamlessly combines form and function, embodying the essence of outdoor elegance.

Proper Maintenance and Cleaning of Cast Aluminum Deck Furniture:

While cast aluminum outdoor furniture is known for its durability and resistance to corrosion, proper maintenance is essential to ensure its longevity and aesthetic appeal. Regular cleaning is a straightforward yet crucial aspect of care. A solution of mild soap and water, along with a soft cloth or sponge, is usually sufficient for routine cleaning. Avoid abrasive cleaners or tools that may scratch the surface.

To protect the finish and enhance the longevity of your cast aluminum furniture, consider applying a wax or protective sealant. This additional layer provides an extra shield against environmental elements, preventing oxidation and maintaining the furniture's luster. In regions with harsh weather conditions, it's advisable to store or cover your cast aluminum furniture during extreme seasons to further prolong its lifespan.


Cast aluminum outdoor furniture stands as a testament to the seamless integration of style and durability. Its rich history, coupled with the advantages of cast aluminum over other materials, makes it a compelling choice for outdoor enthusiasts seeking sophistication and longevity in their furnishings and a customer favorite for good reason. Shop the highest quality cast aluminum outdoor furniture online or in a Fortunoff Backyard Store near you today to experience all this material has to offer.
6th Feb 2024 nbrown@chairking.com BigCommerce

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